ʻO ka holomua, ʻo ia hoʻi ka holomua a i ʻole ka hoʻonui. I kēia hihia, pono e kūpono ka inoa o Advanced Carbide Grinding Inc. o Delhi, Pennsylvania. Mai kona hoʻomaka ʻana i ka makahiki 1999, ʻo ka hoʻomau ʻana o ka hoʻomohala ʻana a me ka hoʻokō ʻana o ka ʻoihana i ka hana ʻana i nā ʻāpana kiʻekiʻe kiʻekiʻe a me nā ʻāpana maikaʻi i alakaʻi a hoʻomau i ka holomua. Ma ka hoʻohana ʻana i nā ʻenehana wili hou a me nā kaʻina hana, a me ka loaʻa ʻana o ka palapala hōʻoia ISO, hoʻomau ka papa hana e hoʻoikaika iā ia iho i nā pae hou o ka huahana.
ʻEono mahina wale nō ma hope o ka hoʻomaka haʻahaʻa, ua neʻe ka Advanced Carbide Grinding e ulu nei i kahi hale hale hana 2,400 square feet (223 square meter), i mālama ʻia a hiki i 2004. ʻAʻole a hiki i 2011 i hōʻoia ʻia ka pono o ka hale, i ka manawa i kōkua hou ai ka ulu ʻana. ʻO kahi neʻe maikaʻi ʻē aʻe, hiki i kahi hale hana 13,000 kapuaʻi square (1,208 square meter). Ua neʻe ka hale kūʻai i kahi hale kūʻai ma Delhi, ma kahi o 45 mau mile ma ka hikina o Pittsburgh, e hoʻonui ana i kona wahi āpau i kahi 100,000 square feet (9,290 square meters).
Ua ʻōlelo ʻo Edward Beck, Luna Hoʻokele Waiwai o Advanced Carbide Grinding: "ʻO ka hoʻonui ʻana i ka hana i hoʻonui i ka hoʻonui. ʻO Baker, Luna Nui ʻo David Bartz, a me COO Jim Elliott nona ka hui. ʻO nā hana ʻekolu ma kahi ʻaoʻao. Ma hope o 20 makahiki, loaʻa iā ia he 450 mau mea kūʻai aku a me 102 mau limahana e hana ana i ʻekolu mau hoʻololi.
He mea kupaianaha nō hoʻi ua kūʻai aku ʻo Advanced Carbide Grinding i kahi kokoke i $5.5 miliona i nā mīkini wili hou hou mai United Grinding North America Inc. o Miamisburg, Ohio i nā makahiki, ʻo ia mau mea a pau ʻo Studer nā mīkini wili cylindrical honua āpau. Makemake ʻo Advanced Carbide Grinding i nā mea mīkini Studer no ka mea hiki iā lākou ke kōkua i nā papa hana e hoʻokō pono i nā pono like ʻole, me ka hana kiʻekiʻe/haʻahaʻa-mix a me nā hui liʻiliʻi/kiʻekiʻe-mix.
No kekahi mau laina huahana, e holo ka hale kūʻai i 10,000 mau ʻāpana ma kekahi o ka Studer, a laila hana i 10 mau hana ma ka mīkini hoʻokahi i ka lā aʻe. Ua ʻōlelo ʻo Beck, ʻo ka hoʻonohonoho wikiwiki ʻana o Studer a me ka maʻalahi o ka hoʻoili ʻana i nā ʻāpana e hiki ai.
Ma hope o ka hoʻohana ʻana o ka mea kūʻai i ka Studer OD a me ID grinder no ka manawa mua, ua manaʻo lākou ʻo ia wale nō ka mīkini CNC e pono ai lākou i ka hale hana. Ma hope o ke kūʻai ʻana i ka Studer S33 CNC universal cylindrical grinder a hoʻomaopopo i ka hana a me ka pololei o ka mīkini, ua hoʻoholo lākou e kūʻai i ʻelima mau S33 hou aʻe.
Ua kūkākūkā pū ʻo Advanced Carbide Grinding me United Grinding e hoʻolālā i kahi mīkini wili kūloko kūpono no ka laina huahana kikoʻī a ka hale kūʻai e hana nei i kēlā manawa. ʻO ka hopena, ua hana maikaʻi ka mīkini wili pahu Studer S31 i hana ʻia, a ua kūʻai ka hale hana i ʻekolu mau mīkini hou.
Hiki iā Studer S31 ke lawelawe i nā mea hana liʻiliʻi a nui i ka hana hoʻokahi, liʻiliʻi a me ka hana nui, ʻoiai ʻo Studer S33 kūpono loa no ka hana hoʻokahi a me ka nui o nā mea hana liʻiliʻi. Hiki i ka lako polokalamu StuderPictogramming a me ka Studer Quick-Set ma nā mīkini ʻelua ke wikiwiki i ka manawa hoʻonohonoho a hoʻemi i ka manawa hoʻonohonoho. No ka hoʻonui ʻana i ka maʻalahi, nā modula polokalamu i hoʻohui ʻia a me nā lako polokalamu polokalamu StuderWIN koho e ʻae i nā papa hana e like me Advanced Carbide Grinding e hana i nā polokalamu wili a me nā lole lole ma kahi PC waho.
"Ua hauʻoli nui mākou i kēia mau mīkini no ka mea ua hiki iā mākou ke hōʻemi i ka manawa pōʻai ma kahi o 60% ma o ka hana lima," i ʻōlelo ai ʻo Baker, me ka hoʻohui ʻana he 11 mau mīkini Studer i kēia manawa. Wahi a Baker, ʻo ka loaʻa ʻana o ia ʻenehana wili holomua i loko o ka hale hana e hilinaʻi ai ʻo Advanced Carbide Grinding e hele i ka palapala hōʻoia maʻamau ISO honua, e hōʻike ana i ka hoʻokō ʻana i ka maikaʻi a me ka ʻoluʻolu o ka mea kūʻai aku. Ua hala ka hale kūʻai i ka ISO 9001: 2015 palapala hōʻoia, e hoʻoikaika ana i ka hoʻomaikaʻi mau ʻana a he hana koʻikoʻi i ka lilo ʻana i mea hoʻolako maikaʻi loa no kēlā me kēia mea kūʻai.
"Manaʻo wau ʻo kā mākou ʻano maikaʻi ka mea i hoʻoikaika iā mākou i kēia manawa," wahi a Baker. "Laki mākou aia mākou ma kahi i kapa ʻia ʻo Carbide Valley. I loko o kahi radius 15-mile, loaʻa paha iā mākou he 9 mau mea hana carbide cemented e ʻohi a hāʻawi mai no mākou i kēlā me kēia lā.
ʻO kaʻoiaʻiʻo, ua manaʻo ʻia ʻo Derry ʻo "Cemented Carbide Capital of the World", akā ʻaʻole i kaupalena ʻia ʻo Advanced Carbide Grinding i ka wili carbide. "Ua noi mai kā mākou mea kūʻai iā mākou e hoʻomaka i ka hana ʻana i nā mea kila a me nā ʻāpana carbide cemented, no laila ua hoʻonui mākou a hoʻohui i kahi hale mīkini piha," wahi a Baker. “He nui nō hoʻi kā mākou ʻike i ka ʻoki ʻana i nā mea hana. Hāʻawi mākou i nā blanks no ka ʻoihana ʻoki.
Hoʻohana ʻia ka hapa nui o nā carbide cemented a me nā mea kila i nā noi like ʻole i ka ʻoihana ʻaila a me ke kinoea, me nā ʻāpana lole, nā ʻāpana downhole, nā apo sila a me nā pamu, a me nā ʻāpana i hoʻopau ʻia. Ma muli o ka hoʻohana ʻana i kahi māka kūikawā o ka carbide cemented, pono e hoʻohana ʻo Advanced Carbide Grinding i kahi huila daimana e wili ai.
"Ma nā noi ʻaʻahu, ʻoi aku ka lōʻihi o ke ola o ka carbide cemented ma kahi o ʻumi a hoʻokahi lōʻihi ma mua o ke kila kila," wahi a Baker. “Hiki iā mākou ke wili i nā anawaena mai 0.062″ [1.57-mm] i nā anawaena me ka 14″ [355-mm] a mālama i ka hoʻomanawanui o ±0.0001″ [0.003 mm]. ”
ʻO ka mea hoʻohana o ka hui he waiwai nui. "He nui ka poʻe e hoʻohana ana i nā mīkini CNC i kapa ʻia nā pihi pihi-hoʻouka i kahi ʻāpana, kaomi i kahi pihi," wahi a Baker. "Ke hana nei kā mākou mau mea hoʻohana i kā lākou papahana ponoʻī. ʻO kā mākou philosophy e hoʻomaʻamaʻa i kā mākou limahana e hana i ka mīkini a aʻo iā lākou i ka papahana. He paʻakikī ka loaʻa ʻana o ke kanaka kūpono me nā mākau multitasking kūpono, akā hiki i ka hana home o ka mīkini Studer He maʻalahi ke haʻi i ka mīkini i kahi o nā ʻāpana, a kōkua ia i ka hoʻonohonoho maʻalahi.
Ma ka hoʻohana ʻana i ka mīkini Studer, hiki i ka Advanced Carbide Grinding ke hana i nā hana rotation a me ka mīkini radius, a hoʻokō i nā koi hoʻopau kūikawā. Hoʻohana ka hale hana i nā mea hana huila like ʻole, a ma hope o 20 mau makahiki o ka hoʻāʻo ʻana a me ka hewa, ua aʻo ʻo ia i nā huila i loaʻa ka nui o ka palaoa abrasive a me ka paʻakikī e pono ai e hana i ka mālama ʻana i ka ʻili.
Hoʻonui hou nā mīkini Studer i ka maʻalahi o ka hana ʻana i nā ʻāpana i ka hale hana. Manaʻo ka hui e loaʻa iā ia nā lako a me ke kākoʻo e pono ai e United Grinding e hoʻomau i kona hoʻomohala ʻana a hoʻonui i ka ʻoihana aerospace, automotive a me nā ʻoihana mining, a i ʻole e komo i nā laina hana ceramic a i ʻole nā mea kūikawā ʻē aʻe.
"ʻO kā mākou palapala ISO e wehe i ka puka i nā manawa kūikawā no mākou. ʻAʻole mākou e nānā i hope. E hoʻomau mākou e neʻe i mua a i mua, "wahi a Baker.
No ka 'ike e pili ana i Advanced Carbide Grinding, e 'olu'olu e kipa www.advancedcarbidegrinding.com a i 'ole e kelepona 724-694-1111. No ka 'ike e pili ana i United Grinding North America Inc., e 'olu'olu e kipa www.grinding.com a i 'ole e kelepona 937-859-1975.
Ka manawa hoʻouna: Nov-01-2021